The author(s) and owner of of golfstorageguide.com are NOT trained electricians, mechanics or technicians. Hence, the number of features in a golf cart is minimal. 156K views 9 years ago This video shows how to install a forward and reverse selector switch on an EZGO TXT electric golf cart. The direction switches, sometimes referred to as the forward and reverse switches, may also wear and fail over time. There was an error retrieving your Wish Lists. Product ID: FR-004. The steps mentioned above were the few essential troubleshooting tests you could carry out to fix the problems with the reverse forward switch on your Ezgo golf cart. Lets dive in! But most likey the contacts on the cam need some dieletric grease. Weve tried our best to portray the best possible Ezgo forward reverse switch troubleshooting guide for you. This is one of the most common problems. Product ID: KEY-03. It works-- reverse, forward whatever. Forward/Reverse switch and press the accelerator pedal. But most likey the contacts on the cam need some dieletric grease. $169.95. If so, a key reason for this problem may be a faulty forward reverse switch. Consult your owners manual to learn how to increase your idle speed on your engine. Also, check if the board is damaged due to the heat. I have an EZGO 36V Golf Cart, probably early 2000s and maufacture code C299. If not, fix the wear on any of the wirings. Remove the seat and move the shift lever. Product Details. Sometimes, you wont be able to do either one. 1. Golf Cart Battery Cables. also added this-. Another vital thing to look into after following the steps above is to look into the brakes, as sometimes failing brakes could lead to the malfunction of the forward and reverse switch on your Ezgo cart. Newer versions have a similar system located at the transaxle end of the cables. Buy EZGO Forward and Reverse Switches from Performance Plus Carts the Golf Cart Experts here for you! $53.92 $ 53. Check the area for loose wires or any broken pieces. The speed is low when in the forwarding position. I use ChemPlex 710 on everything electrical and on low-stress surfaces to prevent corrosion. I have an older model electric EZ Go that has a forward/reverse selector switch that is very difficult to turn. Also, once the connections on Ezgo age, they get corroded, leading to connectivity problems in the switch itself. No matter what the warning signal sounds like, however, you should always be able to hear it when youre in reverse. Fixing a clogged muffler isnt difficult but it is time consuming. The wheels are locked and the maintenance tow switch doesn't seem to work. There's a black cover with a 10mm bolt thru it.Take it off an spay the whole thing with wd40.It will free up the shift lever. You Why are golf carts useful? Also, waiting for call to go pick-up the 4 wheeler, so maintenance on the cart is waiting. Dewkake EZGO Forward and Reverse Switch Assembly, Fits 1994-UP EZGO TXT Electric Golf Carts, OEM #70578-G01 4.2 (41) $6799 FREE delivery Fri, Mar 3 Or fastest delivery Thu, Mar 2 Only 4 left in stock - order soon. This is an easy fix replacing the forward/reverse switch is a generally inexpensive and quick repair. In the Air Force we called it DC-4. The forward / reverse lever is very stiff. When you want to speed up, the accelerator directs more gas toward the engine and produces more speed. When the Connections and wiring get loose, it tends to cause many problems with the golf carts electrical components. As with your air filter, youll have some warning signs if your spark plugs are the problem. . But I can't use the FWD-REV selector handle to do . Product information Technical Details Additional Information Feedback Would you like to tell us about a lower price? Doing so is dangerous and could result in serious bodily harm. It may not display this or other websites correctly. Take it apart for inspection -lube. . Add to Cart. High Performance battery cables come in 4-gauge and 2-gauge thickness. The pedal is connected to the potentiometer. While there are slightly fewer components involved, there are still enough individual pieces that can malfunction. After viewing product detail pages, look here to find an easy way to navigate back to pages you are interested in. The first thing you can do is to lift the seat and ensure the cables are. If you try to go into reverse and you dont hear the warning buzzer, youll soon find that your cart fails to move in any direction. [The Ideal Way]. The golf cart forward and reverse switch is a crucial EZGO part. The golf cart runs smoothly in neutral, but when you shift to forward or reverse the golf cart dies. You should check your air filter every six months and replace it as needed. Pull out on the arm to bring it out of the hole it parks in, and swing it around to one side. While gasoline and oil make the engine work and run, a battery is necessary for the initial startup, and voltage is needed to make it run. To enter diagnostics mode turn the key switch to off, move the run/tow switch to run, move the direction switch from neutral to rev 5 times. Standard golf cart battery cables come in 6-gauge thickness. $55.10. Always remember that your DCS controller is by default set to forward and to move it in reverse the pack voltage needs to be applied on pin 4. Battery cables can go bad from age, corrosion, fraying and other reasons. Since the start, it has made a place for itself. I was thinking the contacts in the forward / reverse switch were corroded / burnt making the movement difficult. Thanks for everyone's help. Difficult to believe that the switch should be so tight. older type ez Go golf cart with forward/reverse shifter just Curtis B., Technician 20,427 Satisfied Customers have worked on and around most engine models for 35 yrs./Polaris ATV expert Curtis B. is online now Related Small Engine Questions The forward and reverse motion arms are difficult to move. Reviews. You must log in or register to reply here. By using the content on this website, you agree to the terms outlined in this disclaimer. Who Makes Noodle Golf Balls? THANKS. The best way to check your ignition switch is to take an electrical tester and determine whether or not there is power flowing from the switch to the starter itself. A thorough hosing down with WD-40 worked like a miracle on mine. Check out our Marathon inventory! A problem with any of these things will cause a problem with the ignition. On both newer electric and gas golf carts, theres almost always a warning buzzer or bell that sounds when you go into reverse mode. ($). The EZGO TXT F/R switch is easy to use and quite affordable. Even though releasing a stuck switch may help, its better to replace the entire forward reverse switch overall. I had it out yesterday and it was very hard to get into reverse. Sometimes the heat can be due to internal resistance in the cables. The forward/reverse/service switches ok. Let us know. Same applies to my 07 workhorse, no detent for neutral. The E-Z-GO Forward & Reverse Switch Assembly is used with TXT & Medallist Vehicles that operate with the Drive Control System (DCS). If you have gone through all of the items on this list, as a last resort, you will need to take the cart to the dealer to determine if the transmission has gone out. EZGO Forward and Reverse Switch Assembly (DCS). $43.00. Even Though weve covered most of the important aspects of this problem, one portion is left for which most of you might still be eagerly waiting. Taking today off. CURTIS 1234, 1236 OR 1238. Golf carts come in all shapes and sizes, but most are designed for one common purpose: to get you from Point A to Point B on the golf course. Hi. Here are a few other things that you can do to test your EZGO forward reverse switch: If you are a golf enthusiast and own a cart, then you are likely going to experience wear and tear issues that can affect your F/R switch. Your recently viewed items and featured recommendations. Use this information at your own risk. Therefore, all you have to do to remedy the situation is plug the buzzer back in and you should be good to go. Even Though you could opt for a mechanic to do this entire process, you could even rely on this article to guide you to perform the basic troubleshooting steps yourself. A good moly or copper anti-seize compound is better for areas that will have a large amount of friction and pressure. Well also discuss whether or not you can fix the problem yourself or if your cart needs the help of a professional. I'm not positive what year the changed, but your 2001 should have the neutral lock out on the back side of the shifter. There are different scenarios for the Ezgo forward and reverse switch problem. Any suggestions on how I should approach this problem? Remember there has to be good tension on the contacts or the switch and cables will fry from heat. Ensure that all the connections are tight and corrosion free. A faulty solenoid eventually fails to transfer current from the battery to all other parts of your golf. Add To Wish List. We need to attach these to your new F/R switch. Next, you will see 4 thick cables and screws. So, "if it ain't broke; don't fix it" Put it back into the cart and it operates as intended just with, what I consider, too much resistance. Here are the steps you should use to test your E-Z-Go golf cart controller. I usually use anti-seize. Disconnect the negative battery terminal from the battery pack. Keep the washers, nuts, and screws safely as you will be needing them for installation soon. The power is connected to the center pin in most cases. Drill a 2 1/16" hole in the dash panel for the BDI. JavaScript is disabled. Painting a golf cart with krylon fusion: How To Do It Right? The reason for both of these issues is likely that the buzzer has gotten unplugged or disconnected. Since the number of manual controls given on golf carts is pretty limited compared to travel vehicles, the reverse forward switch is considered essential. Related Products. Under NO circumstances should you attempt to fix your golf cart on your own. Compress the cable by hand trying to bring these rubber ears as close to each other as possible. There will be a small arm with a spring on it's pivot. There might be quite few causes to this problem; ranging from faulty ignition switches to loose connections and dysfunctional solenoids. This is true not only for your cart but also for all other machinery you own. Okay, THANKS, gents. If, however, the air filter gets so dirty that its blocking the flow of air, your golf cart wont have enough power to go forward or backward. The E-Z-GO Forward & Reverse Switch Assembly is used with TXT & Medallist Vehicles that operate with the Drive Control System (DCS). Sale Price: $35.00. Depending on the job you perform using your Ezgo golf cart, the problem with the forward reverse switch may get quite disturbing at times. If that doesnt help, then it is probably replacement time for your switches. However, if this switch on your Ezgo golf cart malfunctions, you might have problems when making the golf cart move backward or forward.if(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[250,250],'golfertroop_com-large-mobile-banner-1','ezslot_7',109,'0','0'])};__ez_fad_position('div-gpt-ad-golfertroop_com-large-mobile-banner-1-0'); This would lead to making risky turns to change the direction of the cart, resulting in accidents. Beefed up Forward/Reverse switch, for modified cars with high amp controllers. Unless the switch is repaired a professional, the problem is likely to reoccur sooner or later. However, you don't have to lose a single night's sleep as Buggies Unlimited has everything you . CC82F 1981 & newer Club Car with single micro switch $119. Alongside its strong specification, it is able to bring out the full extent of its power with ease. This direction selector controls the forward and reversedirections of these vehicles. It is an easy DIY. Next, swipe the arm of the wiper switch up and down across all the contacts. What to do if your Golf Cart Battery Charger will not shut off. EZGO TXT Forward Reverse Switch Troubleshooting, How to Test Club Car Golf Cart Forward Reverse Switch, Why EZGO Golf Cart Wont Move Forward or Reverse, Why Club Car Golf Cart Wont Move Forward or Reverse, Titleist TS3 Driver Adjustment Guide + (CHART), Callaway Big Bertha Hybrid Adjustment Guide + (CHART), When the switch is in the reverse mode you get only a. Heavy Duty Switches for. If the battery is dead, your engine wont start up and your cart will definitely not move forward or backward. You move it to forward to move forward and you switch it to reverse to back up. If not I'll let you know. Price and other details may vary based on product size and color. Remove them from the F/R switchboard and set aside. Begin by disconnecting the wires of the switch and connecting them to the terminals of an ohmmeter. Once this is done, use a wire and wrap the wire around both ears as this will prevent the cable from decompressing. MSRP: $225.95 $112.95. The ignition switch is made up of a series of wires and interior components on the switch itself. There might be a couple of deformed contacts from over-heating that are requiring so much force to rotate the switch. I understand that the switch should be fairly difficult to move, to prevent accidental gear-changing but this switch nearly requires a lever! A new battery cost varies widely from $200-$2000+. Hence, although labor costs may vary widely depending on your location and the type of repair, weve estimated that range to be somewhere between $90 to $150. Its not overly difficult to replace a faulty spark plug and is a cheap way to rule out or find the solution to your problems. SKU: 5081. 1. Installing the EZGO F/R switch is an easy process that I have explained below. Saw no burned or melt areas. If you find yourself replacing your EZGO forward and reverse switch frequently it might be necessary to upgrade to the heavy duty version which can be found in our store. . First, turn on the ignition while looking for a reading on the smaller terminals. Always double check your power connections. Can You Mix Old and New Golf Cart Batteries? If damage occurs to the wiring or cable to the accelerator, your cart will struggle to move forward or backward. They didn't call today so kart maintenance is put off 'til another day. I just replaced the forward/reverse switch, no big deal outside of corroded everything on the old one that made deinstallation a pain. If this works, this means your cart is in working order. Now, how to troubleshoot the Ezgo forward reverse switch? Youll need to replace your spark plug or plugs if theyre the problem causing your golf cart not to move. If your golf cart wont go in forward or reverse, but your engine starts up and runs well, and you have checked your shift cable, your transmission could be to blame. Price: I have a huge bag of 5g pillows if you want a couple. That means when you are pressing the pedal for acceleration, you are actually going through the potentiometer by pushing a rod. If you are uncomfortable with replicating the actions used in this video, seek the service of a qualified professional. Even if the switch is functioning properly, you may have a shift cable that is stuck or broken. Moving that handle from FWD to REV or REV to FWD is a chore on the forward and reverse switch and is very difficult to move! Once you have the system disconnected, undoing the clog is simple, but make sure to reattach everything just as you took it apart. When the residue builds up inside the muffler, theres a chance that it can become clogged, resulting in engine problems. Heres a quick video guide for you! Fits all 48v Club Car series carts . 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Pro Tip: Ensure your nuts and screws are as tight as possible. The easiest way to test your EZGO FR switch is to check and confirm if the solenoid starts working when you start the golf cart. You should have one or two of them that help your engine to start up and then operate normally. Remove the cover of your old or damaged F/R switch. Red Hawk. 45-Day Returns Policy. Took 2 + hours to remove the switch. If the cable is broken, you may need to replace it so it revs properly. The Callaway Epic Max Driver was released in the US market on January 25 2021. Set forward and reverse to neutral. About 36 Volt Ezgo Forward Reverse Switch Wiring Diagram A wiring diagram will certainly reveal you where the cables ought to be linked, so you do not have to think. Electric EZ GO Marathon, Medalist, TXT and RXV. AC INDUCTION MOTOR/ CONTROLLER. This could be related to the copper studs. I am lost again (rotti1968) HELP!!! There are also a varying amount of other reasons it will not work as well such as the transmission has gone out. But please be very careful while handling the battery and other electronic equipment. If it's still to hard to shift back the nut off a little. It violently bounces while you make a sharp turn and drops off one of your, Read More EZGO Suspension Upgrade | Improve Your Cart Riding PerformanceContinue, Club car is a credible name in the electric golf cart market. Our family in a golf cart community with many courses just a short walk away and have been golfing, modifying golf carts, and playing with golf simulators for most of our life. The cart moves forward even when the switch is in the neutral position. For a better experience, please enable JavaScript in your browser before proceeding. Quick view. Quick view. And is drawn to the outer pin from the center. There are also a varying amount of other reasons it will not work as well such as the transmission has gone out. I jumped the 2 post on the new solenoid & the starter turned as starting. I can't move it. Another similarity between golf carts and automobiles is that they have air filters. Im Eric, master of the carts! Probably best that I open the switch and see what is going on in there. The most common reason for your fuel gauge being off is that your fuel float tank isnt working properly. 10 Reasons Your Golf Cart Batteries Die Fast and 10 Fixes. 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If this is not moving then you have a broken cable somewhere and will need a replacement. yuntugo Compatible with Forward and Reverse Switch Assembly EZGO TXT Electric Golf Carts Replace Part Number:70578-G01, MOSNAI Golf Cart Micro Switch Marathon 3 Terminal Micro Switch with Roller for EZGO TXT Gas (1983-94 pre) & Electric (1965-up) OEM 10606G1 10606-G1 10606G2 10606-G2 17928G1 17928-G1 31535G1 31535-G1, Roykaw Golf Cart Forward and Reverse Switch for Club Car DS 1996-Up 48 Volt OEM #101753005, Drive-up Club Car DS 48 Volt Forward Reverse Switch Assembly with Handle, Micro Switch for Golf Cart 1996-Up, munirater 40 Forward and Reverse Shift Cable Replacement for EZGO TXT Gas Golf Cart 1991-2001 25691 - G01, Automotive Authority 2 Terminal Micro Switch Speed Forward Reverse for Club Car Golf Cart 1980-up 1014808, Vital All-Terrain Forward Reverse FWD/REV F/R Switch 74323-G01, 74323G01 for EZGO Golf Cart Car, 10L0L Golf Cart Forward Switch Assembly Fits for 1996-2002 EZGO DCS Electric Vehicles OEM# 73194-G01, Golf Cart Forward Reverse Micro Switch 101979101 for Club Car DS Gas/Electric, 10L0L Golf Cart Key Console Switch Plate Multifunctional Panel for 2003+ EZGO TXT PDS Electric, Forward Reverse Switch Button & LED Digital Voltmeter & 12V Quick Charge 3.0 Dual USB Socket 3 in 1, CLUBRALLY Club Car DS Golf Cart 36 Volt Forward and Reverse Switch with Handle for 1983-up 1011997 101753003, DIYOLFALL Ignition Key Switch & Keys for EZGO RXV Electric 48V Golf Cart 2008-Up Replaces #605637609682611283, AUTOKAY 70578-G01 Heavy Duty Forward and Reverse Switch Assembly Fits for EZGO 1994 Up TXT Electric Golf Carts, RHOX 84-06 Club Car Golf Cart Forward Reverse F&R Switch 693, Vital All-Terrain Rocker Switch (Forward Reverse) for EZGO E-Z Go TXT PDS Golf Cart Car 2003-Up, CLUBRALLY Golf Cart Forward and Reverse Switch Assembly with Handle Fits Club Car DS, Repalces OEM 101753004, Drive-up Club Car 48V Forward Reverse Switch for 1996-Up Club Car Precedent PowerDrive Electric Golf Cart,Replaces OEM 101856001 101856002, Mamiko Forward Reverse Switch Compatible with Club Cart Precedent PowerDrive Electric Golf Cart Accessories, FWD REV Rocker Switch Plug and Play Replaces OEM# 101856001 101856002, Shunevade Forward and Reverse Switch Assembly for Golf Cart EZGO TXT 1994-2022 Replace 73036G1 70578G1, labwork Forward and Reverse Switch Replacement for Ezgo 36 Volt Marathon 1989-1994, Geggkake Club Car DS Forward and Reverse Switch and Handle Fits 1996-Up 48Volt Electric Golf Carts, OEM #101753005, YSMN Golf Cart Forward and Reverse Switch Assembly Replacement for EZGO TXT 1994-Up, DVPARTS Forward and Reverse Switch 73036G1 70578G1 Compatible with EZGO Golf Cart TXT 1994-up, Accelerator Micro Switch for Club car EZGO 1994-up 25861G01, 25861-G01,25861-G02, Caddy Shift Club CAR Golf Cart Shifter, Forward-Reverse Shift Lever, Handle, Knob, MaySpare 36 Volt ezgo Solenoid, EZGO Electric Golf Car Relay #70 Series Relay Replaces E-Z-Go Electric Golf Cart 27855G01, 11761G1, 27855G02, 31680G1, 3016, Automotive Replacement Electrical System Switches, Automotive Replacement Ignition Starter Switches. If something happens to the float, it might get stuck in the full position and you run out of gas without even realizing it. I think I have some. You will see a small black box with 2 cables. In this article, were going to look at some of the most common of those issues and how to fix them. For those who like a toggle switch, you should be able to easily upgrade with minimal changes. Top subscription boxes right to your door, 1996-2023, Amazon.com, Inc. or its affiliates, Learn more how customers reviews work on Amazon. Label the cables. Most golf carts have a safety feature where the cart wont move if the buzzer is disconnected. The forward/reverse switch is self-explanatory. Console Plate, w/ Forward/Reverse Switch & Vertical State of Charge Meter, E-Z-Go PDS. Glen Batchelor Active Member Jun 13, 2018 #13 Complete kit to mount in 94-07 EZ-Go TXT carts lif.. $3,179.95 Ex Tax: $2,999.95 EZGO Engine Upgrade kit 23 HP Bolt in 23 Horse Power Vanguard Engine kit. If the ignition switch is to blame, not only will your golf cart fail to move in any direction, theres a chance that it wont start up at all. The dielectric grease Glen mentioned will work also. E-Z-GO Forward/Reverse Switches & Parts E-Z-GO Fuel Pumps & Parts E-Z-GO Key Switches & Ignition Parts E-Z-GO Manuals E-Z-GO Motor Parts E-Z-GO Mufflers & Parts E-Z-GO Rear Axles & Parts E-Z-GO Resistors E-Z-GO Solenoids E-Z-GO Speed Controller Parts E-Z-GO Starter Generators & Parts E-Z-GO Steering Parts E-Z-GO Suspension Parts Why EZGO Forward Reverse Switch is Getting Hot? . Found a lower price? Remember there has to be good tension on the contacts or the switch and cables will fry from heat. Instead, our system considers things like how recent a review is and if the reviewer bought the item on Amazon. Gas Club Car Governor Adjustment Everything You Need To Know, How To Remove Golf Cart Steering Wheel? follow the rods under the seat.You will see where they go.I believe the the box is under the passenger side.There are some nylon rollers.They get dry an make them hard to shift.I usually spray the swivel an the rear of the shift lever as well. It moved freely but with lots of resistance. . There are a number of reasons why the Ezgo forward and reverse switches are indicating these issues. Full content visible, double tap to read brief content. 5770. You are using an out of date browser. The drive wheels could be Theres a small float thats connected to the fuel gauge that floats up and down as the gasoline levels increase and decrease. When you own a golf cart, it is always good to know the basic troubleshooting methods for it as well. Hence, its time to get to the engine compartment and look at the battery voltage using a multimeter. About a week ago I had it out and when I switched it from reverse to forward it was still going in reversebut after moving the lever back and forth a couple of times it went in forward again.

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